4.16 PIPE16 Elastic Straight Pipe

4.16 PIPE16 Elastic Straight Pipe (UP19980821 ) PIPE16 is a uniaxial element with tension-compression, torsion, and bending capabilities. The element has six degrees of freedom at two nodes: translations in the nodal x, y, and z directions and rotations about the nodal x, y, and z axes. This element is based on the three-dimensional beam element (BEAM4), and includes simplifications due to its symmetry and standard pipe geometry. See Section 14.16 in the ANSYS Theory Reference for more details about this element. A curved pipe element (PIPE18) is described in Section 4.18. A pipe tee element (PIPE17) is described in Section 4.17. A plastic straight pipe element (PIPE20) is described in Section 4.20.

Figure 4.16-1 PIPE16 Elastic Straight Pipe



4.16.1 Input Data

The geometry, node locations, and the coordinate system for this element are shown in Figure 4.16-1. The element input data include two or three nodes, the pipe outer diameter (OD) and wall thickness (TKWALL), stress intensification (SIF) and flexibility (FLEX) factors, internal fluid density (DENSFL), exterior insulation density (DENSIN) and thickness (TKIN), corrosion thickness allowance (TKCORR), insulation surface area (AREAIN), pipe wall mass (MWALL), axial pipe stiffness (STIFF), rotordynamic spin (SPIN),and the isotropic material properties. Properties not input default as described in Section 2.4.

The element X-axis is oriented from node I toward node J. For the two-node option, the element Y-axis is automatically calculated to be parallel to the global X-Y plane. Several orientations are shown in Figure 4.16-1. For the case where the element is parallel to the global Z-axis (or within a 0.01 percent slope of it), the element Y-axis is oriented parallel to the global Y-axis (as shown). For user control of the element orientation about the element X-axis, use the third node option. The third node (K), if used, defines a plane (with I and J) containing the element X and Z axes (as shown). Input and output locations around the pipe circumference identified as being at 0° are located along the element Y-axis, and similarly 90° is along the element Z-axis.

The stress intensification factor (SIF) modifies the bending stress. Stress intensification factors may be input at end I (SIFI) and end J (SIFJ), if KEYOPT(2) = 0, or determined by the program using a tee-joint calculation if KEYOPT(2) = 1,2, or 3. SIF values less than 1.0 are set equal to 1.0. The flexibility factor (FLEX) is divided into the cross-sectional moment of inertia to produce a modified moment of inertia for the bending stiffness calculation. FLEX defaults to 1.0 but may be input as any positive value.

The element mass is calculated from the pipe wall material, the external insulation, and the internal fluid. The insulation and the fluid contribute only to the element mass matrix. The corrosion thickness allowance contributes only to the stress calculations. A positive wall mass real constant overrides the pipe wall mass calculation. A nonzero insulation area real constant overrides the insulation surface area calculation (from the pipe outer diameter and length). A nonzero stiffness real constant overrides the calculated axial pipe stiffness.

Element loads are described in Section 2.7. Pressures may be input as surface loads on the element faces as shown by the circled numbers on Figure 4.16-1. Internal pressure (PINT) and external pressure (POUT) are input as positive values. The transverse pressures (PX, PY, and PZ) may represent wind or drag loads (per unit length of the pipe) and are defined in the global Cartesian directions. Positive transverse pressures act in the positive coordinate directions. The normal component or the projected full pressure may be used (KEYOPT(5)). See Section 14.16.7 of the ANSYS Theory Reference for more information.

Temperatures may be input as element body loads at the nodes. Temperatures may have wall gradients or diametral gradients (KEYOPT(1)). The first temperature at node I (TOUT(I) or TAVG(I)) defaults to TUNIF. If all temperatures after the first are unspecified, they default to the first. If all temperatures at node I are input, and all temperatures at node J are unspecified, the node J temperatures default to the corresponding node I temperatures. For any other input pattern, unspecified temperatures default to TUNIF.

For piping analyses, the PIPE module of PREP7 may be used to generate the input for this element. KEYOPT(4) is used to identify the element type for output labeling and for postprocessing operations.

KEYOPT(7) is used to compute an unsymmetric gyroscopic damping matrix (often used for rotordynamic analyses). The rotational frequency is input with the SPIN real constant (radians/time, positive in the positive element x direction).

A summary of the element input is given in Table 4.16-1. A general description of element input is given in Section 2.1.

Table 4.16-1 PIPE16 Input Summary

Element Name

PIPE16

Nodes

I, J, K (K orientation node is optional)

Degrees of Freedom

UX, UY, UZ, ROTX, ROTY, ROTZ

Real Constants

OD, TKWALL, SIFI, SIFJ, FLEX, DENSFL,
DENSIN, TKIN, TKCORR, AREAIN, MWALL, STIFF, SPIN

Material Properties

EX, ALPX, PRXY or NUXY, DENS, GXY, DAMP

Surface Loads

Pressures: 1-PINT, 2-PX, 3-PY, 4-PZ, 5-POUT

Body Loads

Temperatures:
TOUT ( I ), TIN ( I ), TOUT ( J ), TIN ( J ) if KEYOPT (1) = 0, or TAVG ( I ), T90 ( I ), T180 ( I ), TAVG ( J ), T90 ( J ), T180 ( J ) if KEYOPT (1) =1

Special Features

Stress stiffening, Large deflection, Birth and death.

KEYOPT(1)

0 - Temperatures represent the through-wall gradient
1 - Temperatures represent the diametral gradient

KEYOPT(2)

0 - Stress intensity factors from SIFI and SIFJ
1 - Stress intensity factors at node I from tee joint calculation
2 - Stress intensity factors at node J from tee joint calculation
3 - Stress intensity factors at both nodes from tee joint calculation

KEYOPT(4)

Element identification for output and postprocessing
0 - Straight pipe
1 - Valve
2 - Reducer
3 - Flange
4 - Expansion joint
5 - Mitered bend
6 - Tee branch

KEYOPT(5)

Used only with the PX, PY, and PZ transverse pressures
0 - Use only the normal component of pressure
1 - Use the full pressure (normal and shear components)

KEYOPT(6)

0 - No printout of member forces or moments
2 - Print member forces and moments in the element coordinate system

KEYOPT(7)

0 - No gyroscopic damping matrix
1 - Compute gyroscopic damping matrix. Real constant SPIN must be greater than zero. DENSFL and DENSIN must be zero.


4.16.2 Output Data

The solution output associated with the element is in two forms:

Several items are illustrated in Figure 4.16-2.

The direct stress (SAXL) includes the internal pressure (closed end) effect. The direct stress does not include the axial component of the transverse thermal stress (STH). The principal stresses and the stress intensity include the shear force stress component, and are based on the stresses at the two extreme points on opposite sides of the neutral axis. These quantities are computed at the outer surface and might not occur at the same location around the pipe circumference. Angles listed in the output are measured as shown () in Figure 4.16-2. A general description of solution output is given in Section 2.2. See the ANSYS Basic Analysis Procedures Guide for ways to view results.

Figure 4.16-2 PIPE16 Stress Output



The following notation is used in Table 4.16-2:

A colon (:) in the Name column indicates the item can be accessed by the Component Name method [ETABLE, ESOL] (see Section 2.2.2). The O and R columns indicate the availability of the items in the file Jobname.OUT (O) or in the results file (R), a Y indicates that the item is always available, a number refers to a table footnote which describes when the item is conditionally available, and a - indicates that the item is not available.

Table 4.16-2 PIPE16 Element Output Definitions

Name

Definition

O

R

EL

Element number

Y Y
NODES

Nodes - I, J

Y Y
MAT

Material number

Y Y
VOLU:

Volume

- Y
CENT: X, Y, Z

Center location XC, YC, ZC

- Y
CORAL

Corrosion thickness allowance

1 1
TEMP

TOUT(I), TIN(I), TOUT(J), TIN(J)

2 2
TEMP

TAVG(I), T90(I), T180(I), TAVG(J), T90(J), T180(J)

3 3
PRES

PINT, PX, PY, PZ, POUT

Y Y
SFACTI, SFACTJ

Stress intensification factors at nodes I and J

Y Y
STH

Stress due to maximum thermal gradient through the wall thickness

Y Y
SPR2

Hoop pressure stress for code calculations

- Y
SMI, SMJ

Moment stress at nodes I and J for code calculations

- Y
SDIR

Direct (axial) stress

- Y
SBEND

Maximum bending stress at outer surface

- Y
ST

Shear stress at outer surface due to torsion

- Y
SSF

Shear stress due to shear force

- Y
S(1MX, 3MN, INTMX, EQVMX)

Maximum principal stress, minimum principal stress, maximum stress intensity, maximum equivalent stress (all at the outer surface)

Y Y
S(AXL, RAD, H, XH)

Axial, radial, hoop, and shear stresses

4 4
S(1, 3, INT, EQV)

Maximum principal stress, minimum principal stress, stress intensity,
equivalent stress

4 4
EPEL(AXL, RAD,

H, XH)

Axial, radial, hoop, and shear strains

4 4
EPTH(AXL, RAD, H)

Axial, radial, and hoop thermal strain

4 4
MFOR(X, Y, Z)

Member forces for nodes I and J (in the element coordinate system)

5 Y
MMOM(X, Y, Z)

Member moments for nodes I and J (in the element coordinate system)

5 Y
1. If the value is greater than 0.

2. If KEYOPT(1)=0

3. If KEYOPT(1)=1

4. The item repeats at 0,45,90,135,180,225,270,315° at node I, then at node J, all at the outer surface.

5. If KEYOPT(6)=2

The following tables list output available through the ETABLE command using the Sequence Number method. See Chapter 5 of the ANSYS Basic Analysis Procedures Guide and Section 2.2.2.2 of this manual for more information. The following notation is used in Tables 4.16-3 through 4.16-3b:

Table 4.16-3 PIPE16 Item and Sequence Numbers for the ETABLE and ESOL Commands

Node I

Name

Item


E

Circumferential Location

0°

45°

90°

135°

180°

225°

270°

315°

SAXL

LS

- 1 5 9 13 17 21 25 29
SRAD

LS

- 2 6 10 14 18 22 26 30
SH

LS

- 3 7 11 15 19 23 27 31
SXH

LS

- 4 8 12 16 20 24 28 32
EPELAXL

LEPEL

- 1 5 9 13 17 21 25 29
EPELRAD

LEPEL

- 2 6 10 14 18 22 26 30
EPELH

LEPEL

- 3 7 11 15 19 23 27 31
EPELXH

LEPEL

- 4 8 12 16 20 24 28 32
EPTHAXL

LEPTH

- 1 5 9 13 17 21 25 29
EPTHRAD

LEPTH

- 2 6 10 14 18 22 26 30
EPTHH

LEPTH

- 3 7 11 15 19 23 27 31
MFORX

SMISC

1 - - - - - - - -
MFORY

SMISC

2 - - - - - - - -
MFORZ

SMISC

3 - - - - - - - -
MMOMX

SMISC

4 - - - - - - - -
MMOMY

SMISC

5 - - - - - - - -
MMOMZ

SMISC

6 - - - - - - - -
SDIR

SMISC

13 - - - - - - - -
ST

SMISC

14 - - - - - - - -
S1

NMISC

- 1 6 11 16 21 26 31 36
S3

NMISC

- 3 8 13 18 23 28 33 38
SINT

NMISC

- 4 9 14 19 24 29 34 39
SEQV

NMISC

- 5 10 15 20 25 30 35 40
SBEND

NMISC

90 - - - - - - - -
SSF

NMISC

91 - - - - - - - -
TOUT

LBFE

- 4 - 1 - 2 - 3 -
TIN

LBFE

- 8 - 5 - 6 - 7 -
Table 4.16-3a PIPE16 Item and Sequence Numbers for the ETABLE and ESOL Commands

Node J
Name

Item


E

Circumferential Location

0° 45° 90° 135° 180° 225° 270° 315°
SAXL

LS

- 33 37 41 45 49 53 57 61
SRAD

LS

- 34 38 42 46 50 54 58 62
SH

LS

- 35 39 43 47 51 55 59 63
SXH

LS

- 36 40 44 48 52 56 60 64
EPELAXL

LEPEL

- 33 37 41 45 49 53 57 61
EPELRAD

LEPEL

- 34 38 42 46 50 54 58 62
EPELH

LEPEL

- 35 39 43 47 51 55 59 63
EPELXH

LEPEL

- 36 40 44 48 52 56 60 64
EPTHAXL

LEPTH

- 33 37 41 45 49 53 57 61
EPTHRAD

LEPTH

- 34 38 42 46 50 54 58 62
EPTHH

LEPTH

- 35 39 43 47 51 55 59 63
MFORX

SMISC

7 - - - - - - - -
MFORY

SMISC

8 - - - - - - - -
MFORZ

SMISC

9 - - - - - - - -
MMOMX

SMISC

10 - - - - - - - -
MMOMY

SMISC

11 - - - - - - - -
MMOMZ

SMISC

12 - - - - - - - -
SDIR

SMISC

15 - - - - - - - -
ST

SMISC

16 - - - - - - - -
S1

NMISC

- 41 46 51 56 61 66 71 76
S3

NMISC

- 43 48 53 58 63 68 73 78
SINT

NMISC

- 44 49 54 59 64 69 74 79
SEQV

NMISC

- 45 50 55 60 65 70 75 80
SBEND

NMISC

92 - - - - - - - -
SSF

NMISC

93 - - - - - - - -
TOUT

LBFE

- 12 - 9 - 10 - 11 -
TIN

LBFE

- 16 - 13 - 14 - 15 -
Table 4.16-3b PIPE16 Item and Sequence Numbers for the ETABLE and ESOL Commands

Name

Item

E
STH

SMISC

17
PINT

SMISC

18
PX

SMISC

19
PY

SMISC

20
PZ

SMISC

21
POUT

SMISC

22
SFACTI

NMISC

81
SFACTJ

NMISC

82
SPR2

NMISC

83
SMI

NMISC

84
SMJ

NMISC

85
S1MX

NMISC

86
S3MN

NMISC

87
SINTMX

NMISC

88
SEQVMX

NMISC

89

4.16.3 Assumptions and Restrictions

The pipe must not have a zero length or wall thickness. In addition, the O.D. must not be less than or equal to zero, the I.D. must not be less than zero, and the corrosion thickness allowance must be less than the wall thickness. For the diametral gradient option, the average wall temperature at =0° is computed as 2 * TAVG - T(180) and the average wall temperature at =-90° is computed as 2 * TAVG - T(90). The element temperatures are assumed to be linear along the length.

The element may be used for both thin and thick-walled situations; however, some of the stress calculations are based on thin-wall theory. The pipe element is assumed to have "closed ends" so that the axial pressure effect is included. Shear deflection capability is also included in the element formulation.

Eigenvalues calculated in a gyroscopic modal analysis can be very sensitive to changes in the initial shift value, leading to potential error in either the real or imaginary (or both) parts of the eigenvalues.

4.16.4 Product Restrictions

When used in the product(s) listed below, the stated product-specific restrictions apply to this element in addition to the general assumptions and restrictions given in the previous section.

ANSYS/LinearPlus