4.60 PIPE60 Plastic Curved Pipe (Elbow)

4.60 PIPE60 Plastic Curved Pipe (Elbow) (UP19980821 ) PIPE60 is a uniaxial element with tension-compression, bending, and torsion capabilities. The element has six degrees of freedom at each node: translations in the nodal, x, y, and z directions and rotations about the nodal x, y, and z axes.

The element has plastic, creep and swelling capabilities. If these effects are not needed, the elastic curved pipe element, PIPE18, may be used. Options are available for including a flexibility factor and for printing the forces and moments acting on the element in the element coordinate system. See Section 14.60 of the ANSYS Theory Reference for more details about this element. A plastic straight pipe element (PIPE20) is described in Section 4.20.

Figure 4.60-1 PIPE60 Plastic Curved Pipe (Elbow)

4.60.1 Input Data

The geometry, node locations, and the coordinate system for this element are shown in Figure 4.60-1. The element input data include three nodes, the pipe outer diameter (OD) and wall thickness (TKWALL), radius of curvature (RADCUR), optional stress intensification (SIFI and SIFJ) and flexibility (FLXI and FLXO) factors, and the isotropic material properties. Properties not input default as described in Section 2.4.

Although the curved pipe element has only two end points (nodes I and J), the third node (K) is required to define the plane in which the element lies. This node must lie in the plane of the curved pipe and on the center of curvature side of line I-J. A node belonging to another element (such as the other node of a connecting straight pipe element) may be used.

Element loads are described in Section 2.7. Pressures may be input as surface loads on the element faces as shown by the circled numbers on Figure 4.60-1. Internal pressure (PINT) and external pressure (POUT) are input as positive values. The transverse pressures (PX, PY, and PZ) may represent wind or drag loads (per unit length of the pipe) and are defined in the global Cartesian directions. Positive transverse pressures act in the positive coordinate directions. See Section 14.16.7 of the ANSYS Theory Reference for more details.

Temperatures and fluences may be input as element body loads at the nodes. The first temperature (TAVG at node I) defaults to TUNIF. If all temperatures after the first are unspecified, they default to the first. If all temperatures at node I are input, and all temperatures at node J are unspecified, the node J temperatures default to the corresponding node I temperatures. For any other pattern of input temperatures, unspecified temperatures default to TUNIF. Similar defaults occurs for fluence except that zero is used instead of TUNIF.

The KEYOPT(2) and KEYOPT(3) options control the flexibility and stress intensification factors as follows:

ANSYS Flexibility Factor = 1.65/(h(1 + PrXk/tE)) or 1.0 (whichever is greater)
(used if KEYOPT(3)=0 or 1)

Karman Flexibility Factor = (10 + 12h2)/(1 + 12h2) (used if KEYOPT(3)= 2)

User Defined Flexibility Factors = FLXI (in-plane) and FLXO (out-of-plane) (must be positive) (used if KEYOPT(3)=3)

Reference Stress Intensification Factor (SIF) = 0.9/h2/3 or 1.0 (whichever is greater) used for SIFI or SIFJ if KEYOPT(2)=0 or if user supplied SIF's are less than 1.0 (user supplied values must be positive)

User Defined Stress Intensification Factors = SIFI, SIFJ (must be positive) (used if KEYOPT(2)=4)

where:

h = tR/r2

P = Pi-Po

Pi = internal pressure

Po = external pressure

r = average radius

t = thickness

E = modulus of elasticity

Xk = 6 (r/t)4/3(R/r)1/3 if KEYOPT(3)=1 and R/r >= 1.7, otherwise Xk=0

R = radius of curvature

KEYOPT(3)=1 should not be used if the included angle of the complete elbow is less than 360/((R/r)) degrees.

A summary of the element input is given in Table 4.60-1. A general description of element input is given in Section 2.1.

Table 4.60-1 PIPE60 Input Summary

Element Name

PIPE60

Nodes

I, J, K (K is a node in the plane of the elbow, on the center of curvature side of line I-J)

Degrees of Freedom

UX, UY, UZ, ROTX, ROTY, ROTZ

Real Constants

OD, TKWALL, RADCUR, SIFI, SIFJ, FLXI,
(Blank), (Blank), (Blank), (Blank), (Blank), FLXO

Material Properties

EX, ALPX, PRXY or NUXY, DENS, GXY, DAMP

Surface Loads

Pressures: 1-PINT, 2-PX, 3-PY, 4-PZ, 5-POUT

Body Loads

Temperatures:
TAVG (I), T90 (I), T180 (I), TAVG (J), T90 (J), T180 (J)
Fluences:
FLAVG (I), FL90 (I), FL180 (I), FLAVG (J), FL90 (J), FL180 (J)

Special Features

Plasticity, Creep, Swelling, Large deflection, Birth and death

KEYOPT(2)

0 - Include reference stress intensification factors (SIF)
4 - Include stress intensification factors at nodes I and J as input with SIFI and SIFJ real constants

KEYOPT(3)

0 - Do not include pressure term in ANSYS flexibility factor
1 - Include pressure term in ANSYS flexibility factor
2 - Use Karman flexibility factor
3 - Use input flexibility factors (FLXI, FLXO)

KEYOPT(6)

0 - No printout of member forces or moments
1 - Print member forces and moments in the element coordinate system


4.60.2 Output Data

The solution output associated with the element is in two forms:

The meaning of THETA is illustrated in Figure 4.60-2. The nonlinear solution is given at eight circumferential locations at both ends of the elbow. The linear solution, similar to that for PIPE18, is printed as long as the element remains elastic. Only the bending stress (SBEND) is multiplied by the stress intensification factor (selected by KEYOPT(2)), provided the factor is greater than 1.0. A general description of solution output is given in Section 2.2. See the ANSYS Basic Analysis Procedures Guide for ways to view results.

Figure 4.60-3 PIPE60 Printout Locations

The following notation is used in Table 4.60-2:

A colon (:) in the Name column indicates the item can be accessed by the Component Name method [ETABLE, ESOL] (see Section 2.2.2). The O and R columns indicate the availability of the items in the file Jobname.OUT (O) or in the results file (R), a Y indicates that the item is always available, a number refers to a table footnote which describes when the item is conditionally available, and a - indicates that the item is not available.

Table 4.60-2 PIPE60 Element Output Definitions

Name

Definition

O

R

EL

Element number

Y Y
NODES

Nodes - I, J

Y Y
MAT

Material number

Y Y
VOLU:

Volume

- Y
CENT: X, Y, Z

Center location XC, YC, ZC

- Y
TEMP

Temperatures TAVG(I), T90(I), T180(I), TAVG(J), T90(J), T180(J)

Y Y
FLUE

Fluences FLAVG(I), FL90(I), FL180(I), FLAVG(J), FL90(J), FL180(J)

Y Y
PRES

Pressures PINT, PX, PY, PZ, POUT

Y Y
FFACT

Element flexibility factor

- Y
SFACTI, SFACTJ

Stress intensification factors at nodes I and J

- Y
MFOR(X, Y, Z)

Member forces for nodes I and J (in the element coordinate system)

1 1
MMOM(X, Y, Z)

Member moments for nodes I and J (in the element coordinate system)

1 1
SDIR

Direct (axial) stress

- 2
SBEND

Maximum bending stress at outer surface

- 2
ST

Shear stress at outer surface due to torsion

- 2
SSF

Shear stress due to shear force

- 2
S1MX, S3MN, SINTMX, SEQVMX

Maximum principal stress, minimum principal stress, maximum stress intensity, maximum equivalent stress all at the outer surface (based on SDIR, SBEND, ST, SSF but also accounting for the values of S1, S3, SINT, SEQV given below)

2 2
S(AXL, RAD, H, XH)

Axial, radial, hoop, and shear stresses

3 3
S(1, 3, INT, EQV)

Maximum principal stress, minimum principal stress, stress intensity, equivalent stress

3 3
EPEL(AXL, RAD, H, XH)

Axial, radial, hoop, and shear strains

3 3
EPTH(AXL, RAD, H)

Axial, radial, and hoop thermal strain

3 3
EPPL(AXL, RAD, H, XH)

Axial, radial, hoop, and shear plastic strains

3 3
EPCR(AXL, RAD, H, XH)

Axial, radial, hoop, and shear creep strains

3 3
SRAT

Ratio of trial stress to stress on yield surface

3 3
EPEQ

Equivalent plastic strain

3 3
HPRES

Hydrostatic pressure (postdata only)

- 3
SEPL

Equivalent stress from stress-strain curve

3 3
EPSWAXL

Axial swelling strain

3 3
1. If KEYOPT(6)=1

2. Initial elastic solution output before yield

3. The item repeats for THETA=0,45,90,135,180,225,270,315° at node I, then at node J, all at the mid-thickness of the wall

Table 4.60-3 lists output available through the ETABLE command using the Sequence Number method. See Chapter 5 of the ANSYS Basic Analysis Procedures Guide and Section 2.2.2.2 of this manual for more information. The following notation is used in Table 4.60-3:

Table 4.60-3 PIPE60 Item and Sequence Numbers for the ETABLE and ESOL Commands

Node I

Name

Item


E

Circumferential Location

0°

45°

90°

135°

180°

225°

270°

315°

SAXL

LS

- 1 5 9 13 17 21 25 29
SRAD

LS

- 2 6 10 14 18 22 26 30
SH

LS

- 3 7 11 15 19 23 27 31
SXH

LS

- 4 8 12 16 20 24 28 32
EPELAXL

LEPEL

- 1 5 9 13 17 21 25 29
EPELRAD

LEPEL

- 2 6 10 14 18 22 26 30
EPELH

LEPEL

- 3 7 11 15 19 23 27 31
EPELXH

LEPEL

- 4 8 12 16 20 24 28 32
EPTHAXL

LEPTH

- 1 5 9 13 17 21 25 29
EPTHRAD

LEPTH

- 2 6 10 14 18 22 26 30
EPTHH

LEPTH

- 3 7 11 15 19 23 27 31
EPPLAXL

LEPPL

- 1 5 9 13 17 21 25 29
EPPLRAD

LEPPL

- 2 6 10 14 18 22 26 30
EPPLH

LEPPL

- 3 7 11 15 19 23 27 31
EPPLXH

LEPPL

- 4 8 12 16 20 24 28 32
EPCRAXL

LEPCR

- 1 5 9 13 17 21 25 29
EPCRRAD

LEPCR

- 2 6 10 14 18 22 26 30
EPCRH

LEPCR

- 3 7 11 15 19 23 27 31
EPCRXH

LEPCR

- 4 8 12 16 20 24 28 32
SEPL

NLIN

- 1 5 9 13 17 21 25 29
SRAT

NLIN

- 2 6 10 14 18 22 26 30
HPRES

NLIN

- 3 7 11 15 19 23 27 31
EPEQ

NLIN

- 4 8 12 16 20 24 28 32
S1

NMISC

- 1 6 11 16 21 26 31 36
S3

NMISC

- 3 8 13 18 23 28 33 38
SINT

NMISC

- 4 9 14 19 24 29 34 39
SEQV

NMISC

- 5 10 15 20 25 30 35 40
SBEND

NMISC

84 - - - - - - - -
SSF

NMISC

85 - - - - - - - -
FOUT

NMISC

- 91 - 88 - 89 - 90 -
FIN

NMISC

- 95 - 92 - 93 - 94 -
MFORX

SMISC

1 - - - - - - - -
MFORY

SMISC

2 - - - - - - - -
MFORZ

SMISC

3 - - - - - - - -
MMOMX

SMISC

4 - - - - - - - -
MMOMY

SMISC

5 - - - - - - - -
MMOMZ

SMISC

6 - - - - - - - -
SDIR

SMISC

13 - - - - - - - -
ST

SMISC

14 - - - - - - - -
TOUT

LBFE

- 4 - 1 - 2 - 3 -
TIN

LBFE

- 8 - 5 - 6 - 7 -
Table 4.60-3a PIPE60 Item and Sequence Numbers for the ETABLE and ESOL Commands

Node J

Name

Item


E

Circumferential Location

0°

45°

90°

135°

180°

225°

270°

315°

SAXL

LS

- 33 37 41 45 49 53 57 61
SRAD

LS

- 34 38 42 46 50 54 58 62
SH

LS

- 35 39 43 47 51 55 59 63
SXH

LS

- 36 40 44 48 52 56 60 64
EPELAXL

LEPEL

- 33 37 41 45 49 53 57 61
EPELRAD

LEPEL

- 34 38 42 46 50 54 58 62
EPELH

LEPEL

- 35 39 43 47 51 55 59 63
EPELXH

LEPEL

- 36 40 44 48 52 56 60 64
EPTHAXL

LEPTH

- 33 37 41 45 49 53 57 61
EPTHRAD

LEPTH

- 34 38 42 46 50 54 58 62
EPTHH

LEPTH

- 35 39 43 47 51 55 59 63
EPPLAXL

LEPPL

- 33 37 41 45 49 53 57 61
EPPLRAD

LEPPL

- 34 38 42 46 50 54 58 62
EPPLH

LEPPL

- 35 39 43 47 51 55 59 63
EPPLXH

LEPPL

- 36 40 44 48 52 56 60 64
EPCRAXL

LEPCR

- 33 37 41 45 49 53 57 61
EPCRRAD

LEPCR

- 34 38 42 46 50 54 58 62
EPCRH

LEPCR

- 35 39 43 47 51 55 59 63
EPCRXH

LEPCR

- 36 40 44 48 52 56 60 64
SEPL

NLIN

- 33 37 41 45 49 53 57 61
SRAT

NLIN

- 34 38 42 46 50 54 58 62
HPRES

NLIN

- 35 39 43 47 51 55 59 63
EPEQ

NLIN

- 36 40 44 48 52 56 60 64
S1

NMISC

- 41 46 51 56 61 66 71 76
S3

NMISC

- 43 48 53 58 63 68 73 78
SINT

NMISC

- 44 49 54 59 64 69 74 79
SEQV

NMISC

- 45 50 55 60 65 70 75 80
SBEND

NMISC

86 - - - - - - - -
SSF

NMISC

87 - - - - - - - -
FOUT

NMISC

- 99 - 96 - 97 - 98 -
FIN

NMISC

- 103 - 100 - 101 - 102 -
MFORX

SMISC

7 - - - - - - - -
MFORY

SMISC

8 - - - - - - - -
MFORZ

SMISC

9 - - - - - - - -
MMOMX

SMISC

10 - - - - - - - -
MMOMY

SMISC

11 - - - - - - - -
MMOMZ

SMISC

12 - - - - - - - -
SDIR

SMISC

15 - - - - - - - -
ST

SMISC

16 - - - - - - - -
TOUT

LBFE

- 12 - 9 - 10 - 11 -
TIN

LBFE

- 16 - 13 - 14 - 15 -
Table 4.60-3b PIPE60 Item and Sequence Numbers for the ETABLE and ESOL Commands

Name

Item

E

SFACTI

NMISC

81
SFACTJ

NMISC

82
FFACT

NMISC

83
PINT

SMISC

17
PX

SMISC

18
PY

SMISC

19
PZ

SMISC

20
POUT

SMISC

21

4.60.3 Assumptions and Restrictions

The curved pipe must not have a zero length or wall thickness. In addition, the O.D. must not be less than or equal to zero and the I.D. must not be less than zero. The three nodes must not be colinear.

The element is limited to having an axis with a single curvature and a subtended angle of 0° < 90° since there are integration points only at each end of the element. When loaded with an in-plane strain gradient (thermal, plastic, creep, or swelling) a very fine mesh of elements is recommended. If there are effects other than internal pressure and in-plane bending, the elements should have a subtended angle no larger than 45°. The elbow should have a large radius-to-thickness ratio since the integration points are assumed to be located at the mid-thickness of the wall.

The pipe element is assumed to have "closed ends" so that the axial pressure effect is included. Shear deflection capability is also included in the element formulation. The element temperatures are assumed to be linear along the length. The average wall temperature at =0° is computed as 2 * TAVG - T(180) and the average wall temperature at =-90° is computed as 2 * TAVG - T(90).

If this element is used in a large deflection analysis, it should be noted that the location of the third node (K) is used only to initially orient the element. Stress intensification factors input with values less than 1.0 are set to 1.0. The element formulation is based upon thin-walled theory. The elastic stiffness matrix is used in plasticity analyses (no tangent matrix is formed) and plasticity convergence may be slow. Only the lumped mass matrix is available.

4.60.4 Product Restrictions

There are no product-specific restrictions for this element.